SolarLink portable solar panel — context rendering
SDG 1 SDG 2 SDG 7
Product Design Social Impact 2023–2024 Individual

SolarLink

A portable solar panel for off-the-grid agricultural communities — easy to carry, quick to deploy, and adjustable to capture optimal sunlight throughout the day. Designed to improve community productivity in areas lacking reliable power infrastructure, particularly for charging the mobile devices that connect farmers to weather, markets, and each other.

Problem
770 million people lack reliable electricity, cutting off farmers from the mobile tools that connect them to weather, markets, and each other
Materials
Anodized aluminum frame, tempered-glass laminated solar cells, stainless steel hinges, UV-stable TPU latch, glass-fiber reinforced polypropylene handle, neoprene impact casing, internal MPPT controller and battery
Key Features
Staircase angle adjustment, split carry handle with latch closure, neoprene impact casing, AC outlet + USB + USBC outputs

Where could solar make
the biggest difference?

Over 770 million people lack access to electricity. We started by asking not just what solar panels can do, but who needs them most — mapping contexts, constraints, and opportunities as a team before narrowing our focus.

We landed on agricultural communities in the developing world, where a single charged device can connect a farmer to weather forecasts, market prices, and techniques that directly affect their livelihood.

Graffiti board mapping solar panel opportunities across contexts and SDGs

SDG mapping and brainstorming board used to compare solar panel applications across contexts.


SDG 1 — No Poverty

No Poverty

In off-grid farming communities, reliable energy isn't a luxury — it's the difference between subsistence and economic participation.

SDG 2 — Zero Hunger

Zero Hunger

Solar-powered irrigation and digital farming tools have a measurable impact on crop yields and food security in low-infrastructure regions.

SDG 7 — Affordable and Clean Energy

Affordable and Clean Energy

Portable solar is one of the most viable paths to clean energy access in areas far from grid infrastructure.


Product Analysis

To design for this context, we first understood what we were working with. A FLEXSOLAR 12W panel was physically broken down to examine its components and material layers. We then tested it in three different angled positions — confirming that panel orientation has a greater effect on output than cloud cover alone.

Solar panel tested in three angled positions

Panel tested in three positions — flat, low angle, and direct-facing — to observe the effect of orientation on charging output.

FLEXSOLAR 12W teardown — components laid out and examined

FLEXSOLAR 12W portable solar panel, disassembled and measured.

SolarLink ideation — sketches and early concept explorations

From sketch to mockup

With portability and ease of use as the primary requirements, ideation explored a wide range of folding, hinging, and carrying configurations. After multiple sketch iterations and physical mockups, the design converged on a compact briefcase-like form that opens to reveal and prop the panel.

Early cardboard and foam mockups helped test the basic opening mechanism and the proportions of the panel relative to the base unit.

Initial Mockup

SolarLink initial mockup — view 1 SolarLink initial mockup — view 2 SolarLink initial mockup — view 3

Testing three hinge mechanisms

Three models were built to test different hinging and angle-adjustment approaches. User testing focused on how intuitively people could deploy the panel, adjust its angle, and fold it back for transport.

User testing model 1 1 Staircase angle adjustment
User testing model 2 2 Friction-fit angle adjustment
User testing model 3 3 Groove angle adjustment

Feedback consistently pointed toward the need for more defined angle positions — leading to the staircase mechanism in the final design — and a handle that could multitask: carrying the unit and adjusting the prop angle without requiring a separate component.

SolarLink logo

Compact, rugged, and self-contained

The final design is a self-contained unit: the panel folds flat into a neoprene-cased base that protects the electronics and battery in transit. A staircase mechanism inside allows the panel to be propped at multiple angles without any separate parts.

The handle's two rigid halves are fixed to the body and held together by a flexible TPU latch — releasing it splits the handle apart. Power outputs — AC, USB, and USBC — are housed in the base, accessible whether the panel is open or closed.

SolarLink — context rendering in use

Components & Materials

Structural

Frame

Anodized aluminum, built to handle years outdoors without corroding.

Handle & Latch

Glass-fiber reinforced polypropylene handle split by a flexible TPU latch — release it to open the case.

Base Housing

Neoprene casing wraps the base, protecting the electronics and battery from knocks in transit.

Electronics

Solar Panel

Tempered-glass laminated monocrystalline cells — the surface that converts sunlight into power.

MPPT Controller

Regulates the panel's fluctuating output into a steady, efficient charge.

Battery

A LiFePO4 cell stores charge so devices can still be powered after dark.

Power Outlets

AC, USB, and USB-C outputs, accessible whether the panel is open or closed.

SolarLink — annotated panel details
SolarLink — carrying use case

Take to wherever power is needed

SolarLink use case 1

Release the handle latch

SolarLink use case 2

Snap open the solar panel

SolarLink use case 3

Adjust angle

SolarLink use case 4

Plug in your device

Lower fidelity SolarLink prototype Early volumetric mockup
SolarLink prototyping part 1 Prototyping materials
SolarLink prototyping part 2
SolarLink prototyping part 4
SolarLink prototyping part 3 Gluing the hinge
SolarLink prototyping part 5 Staircase mechanism assembly
SolarLink prototyping part 6 Test-printing the latch
SolarLink prototyping part 7 Flexible TPU latch
SolarLink prototyping part 8 Final test-fit
SolarLink final prototype 1 SolarLink final prototype 2
SolarLink final prototype 3 SolarLink final prototype 4 SolarLink final prototype 5